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The performance figures
are by no means the only evidence of the
consistent and holistic strategy. The design
makes it clear that the e-tron belongs in
the major leagues of sports cars, and the
package takes into account the specific
realities of an electric vehicle. The
battery is directly behind the passenger
cabin for an optimal center of gravity and
axle load distribution.
The e-tron is able to freely distribute the
powerful torque of its four electric motors
to the wheels as required. This so-called
torque vectoring allows for dazzling
dynamics and an undreamed-of level of
agility and precision when cornering.
Audi has taken a new and in some cases
revolutionary approach to many of the
technical modules. A heat pump is used to
efficiently warm up and heat the interior.
The drive system, the power electronics and
the battery are controlled by an innovative
thermal management system that is a crucial
component for achieving the car’s range
without compromising its high level of
interior comfort. Networking the vehicle
electronics with the surroundings, which is
referred to as car-to-x communication, opens
new dimensions for the optimization of
efficiency, safety and convenience.
The Concept
Electric drive systems are still very much
outsiders. The first vehicles of this type
took to the roads around 1900, yet in 2009
no volume car manufacturer has a car powered
exclusively by batteries in its lineup.
Fewer than 1,500 electric vehicles are
currently registered in Germany,
corresponding to only 0.035 percent of all
registered vehicles.
Yet electric driving potentially offers
numerous advantages. Electric cars reduce
the dependence of transportation and the
economy on the raw material petroleum. They
produce no direct exhaust emissions and thus
ease the local burden on the environment.
Electric drive systems are also
significantly more efficient than combustion
engines, consequently making them easier on
the customers’ wallets. Other strengths
include sportiness and the fun they bring to
driving. All of the torque is essentially
available the moment the driver steps on the
accelerator, allowing for breathtaking
acceleration.
There is still a lot of work to do before
electric cars are ready for volume
production, however. The greatest challenge
is the integration of the energy storage
system. Acceptable range and performance
requires a traction battery that is heavy
and takes up a lot of space. Audi is taking
a new approach to offset these disadvantages
– a holistic approach with a specific
vehicle package, a systematic lightweight
construction concept and an optimal
configuration of all components for the
electric drive.
Audi e-tron – The Holistic Approach
The most important development related to
batteries for electric drives are
lithium-ion cells. Numerous experts
throughout the world are working on their
further development for use in cars, with
the primary objectives being to reduce
weight and increase capacity and
performance. Audi has also opted for this
technology, both for use in a hybrid
production vehicle, such as the upcoming Q5
hybrid, and in the e-tron test platform.
The requirement specification for the
concept vehicle goes far beyond battery
technology and the replacement of the
combustion engine with an electric drive
system, however. The Audi development
engineers decided back in the concept phase
to design practically every component and
technology based on the new requirements of
electric mobility. The interaction of all
elements has a decisive influence on the
factors efficiency, range and practicality.
The Audi team therefore focused its
attention on the total vehicle, which is
reflected in the comprehensive requirement
specification.
• The reduction of road resistances and the
resulting increase in range plays a major
role with electric vehicles. Lightweight
construction was therefore a top priority
for the e-tron concept car. The body, in
particular, combines low weight with supreme
strength and rigidity. An intelligent
aerodynamics concept with active elements
helps to reduce consumption.
• The package ensures the safe integration
of the electric drive system and the
battery. Placing the battery in front of the
rear axle ensures an optimal axle load
distribution without compromising the
compact overall design and the generous
amount of interior space.
• Advanced battery technology enables a
practical range. The battery system is
water-cooled for optimal performance and
service life.
• A needs-based energy management system
controls all functions for the chassis,
convenience equipment and other auxiliary
consumers.
• The innovative thermal management system
with optimally matched cooling and heating
components considers the cooling
requirements of the battery and the drive
system in addition to the interior
temperature.
• Driving dynamics and road comfort are what
Audi customers have come to expect in the
sports car segment.
• Vehicle safety is on par with the best of
today’s production vehicles.
• The driver is provided with clear and
comprehensive information.
• The e-tron concept car uses car-to-x
communication technology developed by Audi
to improve the efficiency of conventionally
powered vehicles. For example, information
about traffic light cycle times and the flow
of traffic – provided by the infrastructure
and other vehicles – is used to compute an
optimal driving strategy. Audi has already
modeled such a solution in Ingolstadt as
part of its “travolution” project.
Design and Package
The caliber of the car is apparent to the
observer at first glance. The Audi e-tron
has a wide, powerful stance on the road. The
car body seems almost monolithic; the closed
rear end appears powerful and muscular. The
trapeze of the single-frame grille dominates
the front end and is flanked by two large
air intakes. The top of the grille merges
into the flat strips of the adaptive matrix
beam headlamp modules with their clear glass
covers. High-efficiency LED technology is
used for all lighting units – a matter of
honor for Audi as the worldwide pioneer in
this field.
The headlamps are the core of a fully
automatic light assistance system that
reacts flexibly to any situation. The new
technology recognizes weather conditions and
adapts the illumination to rain or fog. The
technology at the heart of the light
assistance system is a camera that works
together with a fast computer to detect
oncoming traffic, recognize lanes and
measure visibilities, such as in the event
of fog.
If there is oncoming traffic, for example,
the high beams are turned off in the
corresponding section of the illumination
field. The cornering light system analyzes
data from the navigation system and
illuminates corners before the driver steers
into them. The Audi e-tron does not have
conventional fog lamps that consume
additional power. It instead intelligently
varies the low beams to widen the
illumination field, thus significantly
reducing the glare from the car’s own
lights.
The variability of the headlamps is also
reflected in their design. The LED elements
change appearance and thus the character of
the front end of the vehicle depending on
the speed driven and the ambient conditions.
The innovative lighting technology offers
the Audi designers almost as much design
freedom as the shape of the body does.
A new design element unique to the e-tron
are the air intakes in the single-frame
grille and in front of the rear wheel wells.
They are closed flush under normal
circumstances and opened by means of flaps
when additional cooling air is required.
Maximum efficiency is also the reason behind
this measure. The concept car has a
remarkably low drag coefficient, which gets
even better when the flaps are closed.
The vehicle body is compact. The sweeping
line of the front end and the flat curved
roof immediately identify the two-seater as
an Audi. The contours of the flanks are
familiar. The tapering of the dynamic line
above the sill and the shoulder line tie
together the front end, the side and the
rear, lend a plastic quality to the doors
and the transition to the side air intake
and sharply emphasize the Audi-typical round
wheel wells with the large, 19-inch tires.
1.90 meters (74.80 in) wide, just 4.26
meters (167.72 in) long and 1.23 meters
(48.43 in) tall – those are the proportions
of a supercar. The wheelbase of 2.60 meters
(102.36 in) leaves plenty of room between
the axles for people and technology. Like
with a mid-engined sports car, the cabin of
the e-tron is shifted far forward toward the
front axle, leaving room in front of the
rear axle for the roughly 470 kilogram
(1036.17 lb) battery unit, the inverter and
the power electronics.
The two electric motors, which have their
own cooling system, are mounted behind the
rear axle. The front electric motors are
mounted on the front axle, with their
cooling system arranged in front of them.
This special package, which features a 42:58
weight distribution, ensures perfect
balance, which contributes to the driving
dynamics of the e-tron.
Systematic lightweight construction is an
even more important prerequisite for
efficiency and range with electric vehicles
than for conventionally powered automobiles.
The Audi development engineers drew on the
core competence of the company for the e-tron.
The body structure is based on Audi Space
Frame (ASF) technology and was realized as a
hybrid construction. All add-on parts –
doors, covers, sidewalls and roof – are made
of a fiber-reinforced plastic.
The combination of aluminum and carbon
fiber-reinforced composite material
guarantees supreme rigidity coupled with low
weight. Audi will soon use this technology
in a similar form for production vehicles.
Despite the complex drive system layout with
four electric motors and a high-capacity
battery system, the total weight of the Audi
e-tron is only around 1,600 kilograms
(3527.40 lb).
Interior and Control Concept
Optical and functional references to the new
drive concept characterize the interior
design. They establish an advanced
connection between proven Audi genes and new
formal hallmarks. Typical for the Audi
design language is the reduction of the
architecture, controls and flow of
information to the essential in favor of
visible lightweight construction and a tidy
overall impression.
The dash appears to float and has a curve
that extends laterally into the door panels.
With no need to allow for a transmission,
shifter and cardan tunnel, the designers
took advantage of the opportunity to create
a particularly slim and lightweight center
tunnel and center console. The flush gear
selector, with which the driver chooses
between the modes forward, reverse and
neutral, emerges from the tunnel when the
vehicle is started.
The cockpit of the e-tron is also oriented
toward the driver – a further characteristic
Audi trait. Instead of the classic
instrument cluster, the concept car is the
first Audi to be equipped with a large,
fold-out central display with integrated MMI
functions. It is flanked by two round dials.
The MMI is controlled via a scroll pad with
a touch-sensitive surface on the steering
wheel (“MMI touch”) – an element inspired by
modern smartphones.
While an analog speedometer on the right
provides speed information, the instrument
on the left tells the driver how much power
is being drawn. The central display shows
the range in the status bar and presents all
key information from the infotainment and
navigation systems. It also provides the
driver with relevant data from the vehicle’s
communication with its surroundings. The
instruments combine the analog and the
digital worlds into a single unit.
Characteristic for the concept of the Audi
e-tron is the near total elimination of
switches and small components such as the
ignition. The climate control unit is
located to the right above the steering
wheel. The display provides temperature and
ventilation information. Again drawing
inspiration from a smartphone, the system is
controlled by means of a touch-sensitive
sliding control.
The racing-inspired lightweight bucket seats
combine excellent lateral support with
comfort. To contrasting colors – snow white
and cognac – delineate the various zones of
the interior. The colors and the
high-quality materials combine elegance and
sportiness.
Drive System and Energy Supply
Four asynchronous motors with a total output
of 230 kilowatts (313 hp) give the Audi e-tron
the performance of a high-output sports car.
The concept car can accelerate from 0 to 100
km/h (0 – 62.14 mph) in 4.8 seconds if
necessary, and goes from 60 to 120 km/h
(37.28 – 74.56 mph) in 4.1 seconds. The
torque flows selectively to the wheels based
on the driving situation and the condition
of the road surface, resulting in
outstanding traction and handling.
The top speed is limited to 200 km/h (124.27
mph), as the amount of energy required by
the electric motors increases
disproportionately to speed. The range in
the NECD combined cycle is approximately 248
kilometers (154 miles). This good value is
made possible by the integrated concept:
technology specially configured for the
electric drive system combined with
state-of-the-art battery technology. The
battery block has a total energy content of
roughly 53 kilowatt hours, with the usable
portion thereof restricted to 42.4 kWh in
the interest of service life. Audi uses
liquid cooling for the batteries.
The energy storage unit is charged with
household current (230 volts,
16 amperes) via a cable and a plug. The
socket is behind a cover at the back of the
car. With the battery fully discharged, the
charging time is between 6 and
8 hours. A high voltage (400 volts, 63
amperes) reduces this to just around
2.5 hours. The Audi engineers are working on
a wireless solution to make charging more
convenient. The inductive charging station,
which can be placed in the garage at home or
also in special parking garages, is
activated automatically when the vehicle is
docked. Such technology is already used
today in a similar form to charge electric
toothbrushes.
The battery is charged not only when the car
is stationary, but also when it is in
motion. The keyword here is recuperation.
This form of energy recovery and return to
the battery is already available today in a
number of Audi production models. During
braking, the alternator converts the kinetic
energy into electrical energy, which it then
feeds into the onboard electrical system.
The Audi e-tron, which is slowed by four
lightweight ceramic brake discs, takes the
next large step into the future. An
electronic brake system makes it possible to
tap into the recuperation potential of the
electric motors. A hydraulic fixed-caliper
brake is mounted on the front axle, with two
novel electrically-actuated floating-caliper
brakes mounted on the rear axle. These
floating calipers are actuated not by any
mechanical or hydraulic transfer elements,
but rather by wire (“brake by wire”). In
addition, this eliminates frictional losses
due to residual slip when the brakes are not
being applied.
This decoupling of the brake pedal enables
the e-tron’s electric motors to convert all
of the braking energy into electricity and
recover it. The electromechanical brake
system is only activated if greater
deceleration is required. These control
actions are unnoticeable to the driver, who
feels only a predictable and constant pedal
feel as with a hydraulic brake system.
Making its Automotive Debut: The Heat
Pump
The heat pump – used here for the first time
ever in an automobile – also serves to
increase efficiency and range. Unlike a
combustion engine, the electric drive system
may not produce enough waste heat under all
operating conditions to effectively heat the
interior. Other electric vehicles are
equipped with electric supplemental heaters,
which consume a relatively large amount of
energy. The heat pump used by Audi – and
commonly used in buildings – is a highly
efficient machine that uses mechanical work
to provide heat with a minimum input of
energy.
A high-efficiency climate control system is
used to cool the interior. It works together
with the thermal management system to also
control the temperature of the high-voltage
battery. The battery, the power electronics
and the electric motors must be kept at
their respective ideal operating
temperatures to achieve optimal performance
and range.
As soon as the vehicle is connected to a
charging station the vehicle is
preconditioned as appropriate by the thermal
management and other associated systems.
The drive system is heated if temperatures
are cool, and cooled if hot. This
preconditioning can also be extended to the
interior, if necessary, so that the
passengers can step into a cabin that has
been heated or cooled as appropriate for
their comfort.
Driving Dynamics
The normal distribution of the tractive
power is clearly biased toward the rear axle
in accordance with the weight distribution
of the e-tron. Similarly to a mid-engined
sports car, roughly 70 percent of the power
goes the rear and 30 percent to the front.
If an axle slips, this balance can be varied
by means of the four centrally controlled
electric motors. The electric vehicle from
Audi thus enjoys all of the advantages of
quattro technology.
The four individual motors, which in the
interest of greater traction are installed
behind the wheels as wheel drives, also
enable the e-tron’s lateral dynamics to be
intelligently controlled. Similar to what
the sport differential does in conventional
quattro vehicles, torque vectoring – the
targeted acceleration of individual wheels –
makes the e-tron even more dynamic while
simultaneously enhancing driving safety.
Understeer and oversteer can be corrected by
not only targeted activation of the brakes,
but also by precise increases in power
lasting just a few milliseconds. The concept
car remains extremely neutral even under
great lateral acceleration and hustles
through corners as if on the proverbial
rails.
The chassis has triangular double wishbones
at the front axle and trapezoidal wishbones
made of forged aluminum components at the
rear axle – a geometry that has proven in
motorsports to be the optimal prerequisite
for high agility, uncompromising precision
and precisely defined self-steering
behavior. A taut setup was chosen for the
springs and shock absorbers, but it is still
very comfortable.
The direct rack-and-pinion steering gives
finely differentiated feedback. Its
electromechanical steering boost varies with
speed, so that the e-tron only has to
provide energy while steering, and not while
driving straight ahead.
As befitting its status, the Audi concept
car rolls on 19-inch tires with a new blade
design. 235/35 tires up front and 295/30
tires in the rear provide the necessary
grip.
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